From Field to TruSpectrum: Inside Our Solventless Process

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From Field to TruSpectrum: Inside Our Solventless Process

Curious what “TruSpectrum” really means — and how solventless extraction is different from the usual hemp oil? Here’s a clear, start-to-finish look at how TayCo Farms turns living plants into clean, flavorful extracts without chemical solvents or harsh post-processing.

What “TruSpectrum” means at TayCo Farms

TruSpectrum is our promise to preserve the plant’s native balance — acidic and neutral cannabinoids, plus the original terpene profile — with as little interference as possible. Instead of using CO₂ or hydrocarbons and then rebuilding flavor later, we rely on temperature, pressure, and micron-level filtration to keep what nature intended.


Step 1: Field first — genetics, soil, and harvest window

  • Genetics with intent: We plant cultivars selected for their cannabinoid balance and terpene density, not just raw potency.

  • Living soil practices: Healthy soil yields cleaner resin heads (trichomes) and fewer contaminants to remove later.

  • Harvest at peak resin: We cut when trichome heads show optimal ripeness — rich, intact oils that press cleanly.

Step 2: Gentle dry or fresh-freeze

  • Low-temp, slow dry: If we’re drying, it’s in cool, controlled rooms to protect terpenes and prevent chlorophyll bite.

  • Fresh-frozen (when used): Some material is frozen immediately after harvest to lock in the most volatile aromatics before water-hashing.

Step 3: Mechanical separation (no solvents)

Two primary paths, both purely mechanical:

  • Ice-water hash: Agitation in cold water knocks trichome heads free; we collect them through micron screens (e.g., 73–159µ).

  • Dry sift: Precision sieving separates resin from plant material without moisture.

Either way, the goal is the same: isolate clean trichome heads — the plant’s natural “oil capsules.”

Step 4: Low-temperature rosin pressing

The collected resin is pressed between heated plates at carefully controlled, low temperatures and moderate pressure. This melts and expresses the oil without introducing solvents. Temperature discipline keeps terpene loss to a minimum and helps maintain a smooth mouthfeel in the finished extract.

Step 5: Micron filtration & polish

Pressed rosin is passed through food-grade micron media to remove remaining lipids or particulates — a light polish, not a strip. We avoid winterization or aggressive remediation steps that can alter the spectrum.

Step 6: Homogenize, blend, and fill

  • Homogenization: We gently homogenize to ensure consistent cannabinoids and terpenes from first drop to last.

  • Formulation: Depending on the product (tinctures, topicals, edibles), we pair the rosin with carrier oils or bases that complement stability and flavor — always keeping the plant profile front and center.

  • No flavor “rebuild”: Because we preserved the native terpenes, we don’t have to mask dull oil with heavy flavoring.

Step 7: Stability checks, packaging, and storage

  • Stability & organoleptic checks: We monitor consistency, aroma, and color over time.

  • Packaging that protects: Opaque, airtight containers to limit oxygen and light.

  • Storage guidance: Cool, dark, upright — the simplest way to keep TruSpectrum…true.


Why solventless matters (and what it doesn’t mean)

What it means:

  • No hydrocarbon or ethanol residues to test away.

  • Less post-processing, so more of the plant’s original nuance remains.

  • A sensory profile that tracks with the cultivar’s real character.

What it doesn’t mean:

  • That other methods are “bad” by default. Well-run CO₂ or ethanol systems can be safe and compliant. We simply choose the path that best fits our flavor-forward, minimal-intervention philosophy.


Quality controls you can verify

Every batch is backed by third-party testing for:

  • Cannabinoid profile: Totals and ratios (including acidic forms when applicable).

  • Terpenes: A read on aroma drivers like limonene, myrcene, and linalool.

  • Safety panels: Residual solvents (should be “ND” in solventless), heavy metals, pesticides, microbials.

Quick label checklist

  1. Batch/lot number

  2. Harvest or production date

  3. Cannabinoid totals (by mg per serving and per container)

  4. Terpene % and top three terpenes

  5. QR to the full COA


How TruSpectrum shows up in real life

  • Flavor that maps to the cultivar: Bright citrus stays bright; earthy stays earthy.

  • Consistent experience: Minimal processing helps retain the plant’s intended balance from bottle to bottle.

  • Transparency: From field practices to fill room, each step is traceable by lot.


FAQs

Is solventless “stronger”?
Not necessarily. “Stronger” depends on dose, ratio of cannabinoids, and your own tolerance. Solventless is about purity and profile, not chasing a single number.

Why does some CBD rosin crystallize?
CBD naturally wants to crystallize at higher concentrations. Gentle warming of the sealed container in a lukewarm water bath can re-liquefy; store cool and upright to slow re-crystallization.

Is TruSpectrum the same as full-spectrum?
They’re related. “Full-spectrum” is a broad term. TruSpectrum stresses minimal intervention and preserving the cultivar’s native ratios — not just meeting a label claim.

How do you keep batches consistent without heavy processing?
Tight control in the field, disciplined harvest timing, and careful homogenization. We standardize with process, not additives.

Is it legal?
Products are hemp-derived and formulated to comply with applicable limits on delta-9 THC. Always check your local regulations.


The takeaway

TruSpectrum isn’t a buzzword — it’s a workflow. Start with clean genetics and soil. Harvest at peak resin. Separate mechanically. Press gently. Filter lightly. Test thoroughly. Package smart. When every step protects what the plant already made, you don’t have to chase flavor or “fix” oil later — you just let it speak.

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